DIY Jeep Door Storage Cart — Built from FORMUFIT PVC
You’ve probably seen Jeep or SUV owners cruising down the road with no doors and no roof — the ultimate open-air adventure. But have you ever wondered where those doors go when they’re off? Leaving them on the garage floor or propped against a wall is an invitation for scratches and dents. That’s why some clever FORMUFIT customers decided to engineer a smarter way to store them.
A Simple Idea, Built to Last
One customer from Yukon, Oklahoma, designed this rugged yet stylish Jeep Door Storage Cart using Furniture Grade PVC pipe and fittings. The cart provides a stable, cushioned place for all four doors — no leaning, no floor contact, and no risk of damage. He even mounted wheels underneath for easy rolling between the garage and the vehicle, so reinstalling the doors takes just minutes.
How It’s Built
The design uses strong, UV-resistant 1-1/4" Furniture Grade PVC pipe — perfect for supporting the weight of multiple steel doors. Each vertical and horizontal section measures approximately 37 inches, but the dimensions can be adjusted to fit your specific model or aftermarket door style.
- 16 × 4-Way PVC Connectors
- 2 × 3-Way Elbows
- 4 × Caster Fitting Inserts with wheels
- Pipe insulation or foam padding for protection
- Stainless screws for extra rigidity
The upper crossbars are wrapped in insulation to cushion the door panels, while the lower frame can be reinforced with a plywood base or an anti-fatigue mat for added protection. Assembly is straightforward — screw or cement the joints, attach the casters, and it’s ready to roll.
Functional Freedom, FORMUFIT Style
With this cart, you can enjoy the freedom of open-air driving without worrying about storage. Whether you’re cruising the beach, hitting muddy trails, or exploring backcountry roads, your doors stay safe, organized, and ready for quick reinstallation. Another inventive customer from Ogden, Illinois, even added an anti-fatigue mat lining for an extra cushion — proving that FORMUFIT PVC makes customization effortless.
Build Your Own
Ready to make your own version? You can view the original discussion and detailed parts list on WranglerForum.com, or use it as inspiration to create a design that fits your exact vehicle setup. FORMUFIT’s selection of Furniture Grade PVC pipe and PVC fittings makes it easy to build durable, professional-looking solutions for your garage, workshop, or outdoor lifestyle.
