PVC Kayak Cart: How to Build Your Own

Build Your Own PVC Kayak Cart — A Back-Saving DIY Project for Every Paddler

Transporting your kayak shouldn’t feel like a workout before the workout. If you’re an avid paddler who spends weekends hauling gear to and from the water, this DIY PVC Kayak Cart plan is about to make your life a lot easier. Designed for simplicity, strength, and portability, this project uses Furniture Grade PVC to create a lightweight yet durable cart that takes the strain out of getting your ‘yak to the shoreline.

Why You’ll Love This Build

When you add up your kayak, fishing gear, battery, paddles, and other essentials, it’s easy to push past 100 pounds of total weight. That’s where this cart shines. The foam-cushioned supports protect your kayak’s hull from scratches, while pneumatic tires glide smoothly over sand, gravel, and uneven ground. Whether you’re hitting the lake, river, or beach, this cart lets you move everything in one trip—no more awkward dragging or back-bending carries.

Built to Last (and to Travel Light)

There are plenty of DIY kayak cart ideas online, but this version combines the best features from each — resulting in a strong, smooth-rolling design that can be assembled in under an hour. Using just a few PVC fittings and standard tools, you’ll have a dependable cart that’s easy to build and easy to repair. Plus, since it’s made from color-matched Furniture Grade PVC, it resists sunlight, saltwater, and corrosion far better than metal alternatives.

Smart Features and Custom Options

The dual support beams take the kayak’s full load, while the front handle bar doubles as a kickstand, making it easy to load your kayak solo. Each contact point is wrapped in thick foam to keep your boat centered and protected. For paddlers who like flexibility, add FORMUFIT Quick-Release Pins to the main supports and handle section. This lets you break the cart down for compact storage or even fit it inside your kayak when not in use.

Ready to Build Yours?

You can download the full PVC Kayak Cart Plan here or find it in our Free PVC Plans Library. The plan includes a detailed cut list and a SketchUp file so you can modify the design to fit your kayak’s dimensions. Whether you’re a weekend paddler or a seasoned angler, this simple DIY upgrade can make every trip to the water smoother, faster, and a lot easier on your back.

FORMUFIT — Build Smarter. Paddle Easier.